Challenge
Homeowners in Australia face unique challenges when it comes to building outdoor spaces in their backyards due to the country’s diverse and often extreme weather conditions. In December 2024, a client of Sam Outdoor Living sought a solution to transform their 55m² outdoor area into a practical and inviting space that could be used comfortably throughout the year. The client needed a design that offered durability, low maintenance, and a sleek aesthetic while standing up to Australia’s climate. Additionally, they wanted materials sourced locally to ensure quality and reliability, reflecting their preference for supporting 100% Australian-made products.
Solution
Sam Outdoor Living proposed a custom-designed flat Cooldek® patio to meet the client’s needs. Leveraging high-quality materials manufactured in Australia, the project was tailored for maximum durability, functionality, and visual appeal. Every component was carefully selected for its ability to withstand the local climate while providing a modern, seamless finish that complemented the property’s architecture.
Key Features of the Project:
- Cooldek® Panels (50mm): Manufactured locally and designed to provide excellent insulation against heat and noise, ensuring a comfortable environment in all seasons.
- Aluminum Posts (150x150mm and 90x90mm): Robust and corrosion-resistant, offering long-lasting structural integrity while maintaining a contemporary look.
- Probeam 140x50mm: Engineered for strength, this beam design supports long spans without compromising stability.
- Edge Gutter (200mm): Custom gutters designed to manage water flow efficiently, reducing maintenance and preventing water damage.
- 6 Downlights: Australian-standard lighting integrated to enhance functionality and ambiance, especially for evening use.
By sourcing materials locally, the project ensured the highest quality while supporting Australian manufacturing and environmental standards.
Results
The completed patio seamlessly blended form and function, providing the client with a space that could handle extreme heat, heavy rain, and everything in between. The Cooldek® panels delivered outstanding thermal insulation, keeping the area cool during hot summers and reducing noise from rainfall.
The locally-sourced aluminum posts and beams guaranteed long-term durability and corrosion resistance, critical for a structure exposed to Australia’s harsh weather. The integrated lighting created a welcoming atmosphere for both casual and formal gatherings, while the sleek design elevated the property’s overall aesthetic.
The client was particularly pleased with the high-quality, 100% Australian-made materials, which offered reliability and minimized environmental impact. They now have a space that’s both practical and beautiful—a true extension of their home.
Materials Used:
- Cooldek® Panels (50mm)
- Aluminum Posts (150x150mm and 90x90mm)
- Probeam 140x50mm
- Edge Gutter (200mm)
- 6 Downlights
This project showcases Sam Outdoor Living’s dedication to using locally sourced materials and crafting solutions that withstand Australia’s climate while enhancing the functionality and beauty of outdoor spaces.
To see the remarkable transformation, take a look at the before and after photos of this project below.
Before
After
Client feedback

Project info
Location
Taylors Lakes, VIC, 3038Total Size
55m²Category
Colour
night skyConstruction Start Date
15 Dec 2024Construction End Date
18 Dec 2024
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